WJ-1800-120-5 PLY SF320 High Speed

WJ-1800-120-5 PLY SF320 High Speed

NO

MACHINES LIST

QUANTITY

Remark

1

Hydraulic Mill Roll Stand ZJ-Y

5 SETS

Including track and trolley for carry paper mill

2

Pre-heater (RG)

4 SETS

Ø900mm

3

Fingerless Single Facer (SF-320C)

2 SET

Corrugating roller Dia.320mm,Gimbal driver system

Touch screen and SIEMENS PLC control system.

4

heavy Overhead Bridge (ZDF)

1 SET

vacuum tension control

Electric paper way control

5

Triplex Preheater (RG)

1 SET

Ø900mm

6

Duplex Glue Machine GM-C

1 SET

Glue roller embossed and chrome plated

7

Double Baker Facer (SM-C)

1 SET

Including quality cotton belt 1set

including drive roll stand

including 17pcs(17 x 600MM) heating plates- 6m cooling

8

computerized Thin blade Slitter Scorer (NC)

1 SET

5 set slitter kinves and 8 set scorer wheel. Computerized touch screen adjust machine. Just need few second to change order.

9

N.C-120 duplex Cut-off

1 SET

Computerized order change. Helical knives cut off machine

With full servo SIEMENS Computer system Keeping 999 order

10

Duplex Delivery stacker (DMT-120)

1 SET

Computeirzed stacker machine. With electromotion transmit horizontally

11

ZJZ Glue Making Machine

1 SET

Gluing machine storage pot

Gluing machine transport pot

12

ZQ Internal Steam Pipe System

1 SET

Not include boiler and main steam pipe

GENERAL SPECIFICATION FOR MODEL:WJ1800-150-5

Max. paper width:

1700mm

Max. Width of corrugating roll

1850mm

Max. design speed

150m/min

Economic speed

120m/min

Flute TYPE:

flute type according to client reques

Steam consumption

4000kg/hour boiler

Working. pressure:

1.0—1.2MPa

Max. pressure

1.3Mpa

Power requested:

380V,50Hz,3-phase

Total power:

About 200kw for general condition,

Not including those for boiler.

Machine size

75m x 4.5m x4.2m

Install size

80mx11mx5.0m


Model

No.

ZJ-Y

Name

Hydraulic Mill Roll Stand

1. Max working width 1800mm

2. Min working width 900mm

3. Max paper mill Dia 1500mm

4.Max working pneumatic pressure: 0.6-0.9Mpa

5.Power requirements: 380V, 50Hz

6.Length of track for carry paper mill 4500mm

7.Clamping paper roll, moving right-left, arms up-down and paper roll rotation is motorized operated.

8.Support two paper rollers in the meantime, one is working, and another is for spare part.

9.Adopts "Spring clutch”.

10.Paper tension controlled by pneumatically operated disc brake, setting the tension easily.


Model

No.

SF320

Name

Fingerless Type Single Facer

Max. machine speed: 150m/min Economic speed 120m/min Max. working width:1800mm

Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade

Diameter of corrugated roller 320mm Diameter of Press roller . 325mm.

Corrugated rollers made of 52CrMo alloy steel, with heat treatment for hardness HRC58-60, surface plated with chrome treatment.

Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing.

Gimbal driver system. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance.

Gluing roller: surface is embossed with netting design and chrome plated.

Adjustment of upper corrugated roller, pressure roller and glue roller controlled by pneumatic system.

With preheating and preconditioning rollers.

Gimbal driver system. Individual gear type drive box

Model

No.

RG

Name

Pre-heater

Max. working width 1800mm Diameter of heating roller 900mm Wrap angle adjust range 90—270 degree

Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining.

Heating roller adopts professional manufacturer product, passed the nation pressure vessel text.

Heating roller and wrap roller adopts plating treatment.

Motorized wrap angle can be suit for different speed.,Exact preheating result can be adjusted, preheating area adjusted by electrical motor

Wrap roller: 2sets, one fix roller, and other one floating roller.

Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency.

Adopts special sealing method, follow firstly grade sealing method in China, passed the China sealing text, with certificate.

Model

No.

ZDF

Name

Overhead Bridge

Effective Width: 1800

To make sure the paperboards' feeding is steady, we install the draught fan and adjusting device for it.

Electrical correcting the paper's error.easy and convenient

It adopts two operate console and electrical control both on and under the deck, both sides to control.

It adopts synchronous motor driving, with high and low speed paper stacking set., to realize th e purpose of transmitting and restore the sing face corrugated cardboard.

vacuum tension control /Electric paper way control

Model

No.

GM-C

Name

Duplex Gluer

Machine

Max. machine speed 150m/min Economic speed 100m-120m/min

Max. working width 1800mm

Diameter of glue roller 239mm Diameter fo preheater roller 380mm Diameter of doctor roller 140mm

Highprecisionengravedapplicatorrollensureuniformglueapplicationandlessglueconsumption

Pressing roller type with high manufacture efficiency, pneumatic control, easy and fast to operate.

Auto-circulatinggluefeedingsystemisappliedtoavoidgluedepositing

Drivingsourceisfromdoublefacer.

Theself-preheatingdevicespeedsupgluegellingandcreateastrongergluebond

Model

No.

SM-C

Name

DOUBLE FACER

Max. machine speed:150m/min Economic speed :100m-120m/min Max. working width:1800mm

Width of heating palte :600mm Number of heating plate:17pcs Diameter of press roller :60mm Thickness of belt :10mm

made of steel plate, polish plate. Steam pipe for heating plate, divided into 3 sectionsn respectively.

The heating temperature for each section can be controlled independently.

For adjusting the tension of upper cotton belt with: one set pneumatic adjusting device.and one set manual adjusting device; air cylinder:dia.160mmx250mm stroke.

For adjusting the tension of lower cotton belt with: one set manual adjusting device.

For guiding the upper cotton belt with: one set manual adjusting device.

DRIVE ROLL STAND 1 SET

Upper roller: dia.640mm wrapped by wear-resisting asbestos cloth. Lower roller: dia.640mm wrapped by wear-resisting asbestos cloth.

Cotton belt pinch roller: dia.320mm

One roller each for upper and lower, wrapped by wear-resisting asbestos cloth.

Dip-feed lubrication system for gear box. COTTON BELT 1 SET Thickness 10mm Max. Working temperature 220 centigrade

Model

No.

NC

Name

COMPUTERIZEDTHIN BLADE SLITTER SCORER

Width 1800mm Slitting mode 5 blade Dinting number 8 lines

Max. Slitting width 1800mm Min. Slitting width 145mm Assembly line speed:150m/min

Memory of 999 order,non-stop changeover or manual change over can be realized.

Change over quickly,within 3 to 8 seconds. Application of two machines can realize non-speed reduction changeover.

Automatic synchronize with the corrugaed line and can also get in line with manufacture management system.High compatibility.

High quality imported industry computer and SIEMENS PLC equipped composing the CNC system.

Thin tungsten steel alloy blade,sharp and long life of over 8 million meters.

Computer controlled auto grinding and manual grinding also applicable.Alternative grinding the blade when slitting the board,it can increase efficiency.Imported synchronous belt applied for conveying with higher precision,longer life and Lower noise.

Model

No.

N.C

Name

CUT OFF

Width 1800mm Cutting length 500—9999mm Order keeping 999orders Cutting precision ±1mm

Knives roller diameter 190mm Max.design speed:150m/min Max production speed 120m/min

With watch-window on two sides wallboard, easy for see in manufacturing and maintenance.

Driving part adopts hermetic lubricate, make sure high precision, high stability.

Adopts high precision and rigidity lapping gear, suit for high speed, oil felt lubrication prolong work-life. Ensure cutting blade accuracy meshing, carton sheets without raw edges. High precision cutting shaft and cutting seat, reliable and slinky.

Special structure design in changing blade, easy and fast to change blade.

Whole system design C.E standard strictly, pass industry computer test strictly, ensure high quality, long work life and stability.

Driving part adopts AC servo drive, drive system made in Germany, high quality and swift.

Use in frequency electric system, save electric and could overcome power unstable.

The system had automatic check function, and could prevent equipment mangled by operate out of the rules or cursoriness operation.

Computer could automatic adjust cutting acceleration according paperboard size and manufacture speed, automatic follow paperboard’s speed, ensure in-phase. Equip with touch screen display and PLC control system.

Helical knives, Cmputerized order change

Model

No.

DMT-120

Name

Duplex stacker

Max. sheet length: 2800mm.

Automatic stack and collect cardboard.

With electromotion transmit horizontally.

Vertical meet cardboard adopt wide conveyer belt to transmit.

The sheets or height of cardboard will be moved out by switch control when reaching request.

 

Contact:

Adress: Suadiye Cad. No: 20 41320 Sarımeşe / Kartepe / Kocaeli / TURKEY

info@cardboardboxmachines.com

Tel: +90 262 371 60 60   Fax: +90 262 371 50 35

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