WJ-1800-100-5 PLY SF280 Technic
NO |
MACHINES LIST |
QUANTITY |
Remarks |
1 |
Shaftless Mill Roll Stand ZJ-F |
5 SETS |
Including track and trolley for carry paper mill |
2 |
Pre-heater (RG) |
4 SETS |
Ø600mm - 900mm (optional) |
3 |
Fingerless Single Facer (SF-280) |
2 SETS |
Corrugating roller Dia.280mm,Press roller Dia.285mm. gimbal control. flute type according to client request |
4 |
Overhead Bridge (DF) |
1 SET |
vacuum tension control Electric paper way control |
5 |
Triplex Preheater (RG) |
1 SET |
Ø600mm - 900mm (optional) |
6 |
Glue Machine (GM-C) |
1 SET |
Glue roller embossed and chrome plated |
7 |
Double Baker Facer (SM-C)
|
1 SET |
Including quality cotton belt 1set including drive roll stand including 14pcs(14 x 600MM) heating plates- |
8 |
Thin blade Slitter Scorer (ZQS)
|
1 SET |
5 set slitter kinves and 8 set scorer wheel. moterized adjust knives. automatic grinding knives. |
9 |
N.C-80 Duplex Cut-off |
1 SET |
Computerized order change. Straight knives With full servo Computer system |
10 |
Duplex Delivery stacker (DMT-120 ) |
1 SET |
With electromotion transmit horizontally |
11 |
ZJZ Glue Making Machine |
1 SET |
Gluing machine storage pot Gluing machine transport pot |
12 |
ZQ Internal Steam Pipe System |
1 SET |
Not include boiler and main steam pipe |
GENERAL SPECIFICATION FOR MODEL:WJ1800-100-5
Max. paper width: |
1700mm |
Max. Width of corrugating roll |
1850mm |
Mechnical speed |
100m/min |
Economic speed |
70-80m/min |
(sqm/8h) |
35000 |
Flute TYPE: |
flute type according to client request |
Steam consumption |
3500kg/hour boiler |
Working. pressure: |
0.8—1.2MPa |
Max. pressure |
1.3Mpa |
Power requested: |
380V,50Hz,3-phase |
Total power: |
About 150kwa for general condition, |
Machine size |
65m x 4.5m x4.2m |
Workshop size |
70m x 11m x 5.0 m |
Model No. |
ZJ-F |
Name |
Shaftless Mill Roll Stand
|
|
|
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1. Max working width 1700mm 2. Min working width 750mm 3. Max paper mill Dia 1800mm 4.Max working pneumatic pressure: 0.6-0.9Mpa 5.Power requirements: 380V, 50Hz 6.Length of track for carry paper mill 4500mm 7.Clamping paper roll, moving right-left, arms up-down and paper roll rotation is motorized operated. 8.Support two paper rollers in the meantime, one is working, and another is for spare part. 9.Adopts "Spring clutch”. 10.Paper tension controlled by pneumatically operated disc brake, setting the tension easily. |
Model No. |
Name |
Fingerless Type Single Facer |
|
|
|
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Max. machine speed: 100m/min Economic speed 70m-80m/min Max. working width:1700mm Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade Diameter of corrugated roller 280mm Diameter of Press roller . 285mm. Diameter of preheater roller 300mm Diameter of Glue roller 215mm Diameter of doctor roller 105mm Corrugated rollers made of 52CrMo alloy steel, with heat treatment for hardness HRC58-60, surface plated with chrome treatment. Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing. Gimbal driver system. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance. Gluing roller: surface is embossed with netting design and chrome plated. Adjustment of upper corrugated roller, pressure roller and glue roller controlled by pneumatic system.With preheating and preconditioning rollers.
Gimbal driver system. Individual gear type drive box |
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Model No. |
Name |
Pre-heater
|
|
|
|
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Max. working width 1800mm Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade Diameter of heating roller 600mm - 900mm Wrap angle adjust range 90—270 degree Wrap roller diameter 115mm Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining. Heating roller adopts professional manufacturer product, passed the nation pressure vessel text. Heating roller and wrap roller adopts plating treatment. Motorized wrap angle can be suit for different speed.,Exact preheating result can be adjusted, preheating area adjusted by electrical motor Wrap roller: 2sets, one fix roller, and other one floating roller. Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency. Adopts special sealing method, follow firstly grade sealing method in China, passed the China sealing text, with certificate. |
Model No. |
DF |
Name |
Overhead Bridge
|
|
|
|
Effective Width: 1800 To make sure the paperboards' feeding is steady, we install the draught fan and adjusting device for it. Electrical correcting the paper's error.easy and convenient It adopts two operate console and electrical control both on and under the deck, both sides to control. It adopts synchronous motor driving, with high and low speed paper stacking set., to realize th e purpose of transmitting and restore the sing face corrugated cardboard. vacuum tension control /Electric paper way control |
Model No. |
GM-C |
Name |
Duplex Gluer Machine |
|
|
|
Max. machine speed 120m/min Economic speed 100m/min Max. working width 1800mm Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade Diameter of glue roller 242mm Diameter fo preheater roller 300mm Diameter of doctor roller 125mm Highprecisionengravedapplicatorrollensureuniformglueapplicationandlessglueconsumption Pressing roller type with high manufacture efficiency, pneumatic control, easy and fast to operate. Auto-circulatinggluefeedingsystemisappliedtoavoidgluedepositing Drivingsourceisfromdoublefacer. Theself-preheatingdevicespeedsupgluegellingandcreateastrongergluebond |
Model No. |
SM-S |
Name |
DOUBLE FACER |
|
|
|
Max. machine speed:120m/min Economic speed :80m/min Max. working width:1800mm Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade Width of heating palte :600mm Number of heating plate:14pcs Diameter of press roller :60mm Thickness of belt :10mm made of steel plate, polish plate. Steam pipe for heating plate, divided into 3 sectionsn respectively. The heating temperature for each section can be controlled independently. For adjusting the tension of upper cotton belt with: one set pneumatic adjusting device.and one set manual adjusting device; air cylinder:dia.160mmx250mm stroke. For adjusting the tension of lower cotton belt with: one set manual adjusting device. For guiding the upper cotton belt with: one set manual adjusting device. DRIVE ROLL STAND 1 SET Upper roller: dia.640mm wrapped by wear-resisting asbestos cloth. Lower roller: dia.640mm wrapped by wear-resisting asbestos cloth. Cotton belt pinch roller: dia.320mm One roller each for upper and lower, wrapped by wear-resisting asbestos cloth. Dip-feed lubrication system for gear box. COTTON BELT 1 SET Thickness 10mm Max. Working temperature 220 centigrade |
Model No. |
ZQS |
Name |
Motorized thin blade machine |
|
|
|
Width:1800mm Slitting mode 5 blade Dinting number 8 lines Max. Slitting width 1800mm Min slitting: 140mm Assembly line speed 80-120m/min High quality tungsten alloy steel blade. Sharp and long work life. Electric control all the blade Ensuring synchronization running with the assembly line . To slitting carton side is tidy, straight, smooth and non-crushable. The blades can be sharpened either manually or automatically. Each blade can be controlled individually. Automatic anti-deviating,. the whole machine can be move left and right. to reduce much more waste products Adopt electric control lift-down and correct error to change the height of paper cutting and indentation, and to fit for the height of paper feeding. Adopts novelty thin edge high speed paper cutting, the incisions are level up and velvet. Auto-grinding edge system can be realized in the process of production, non-stop machine grinding edge, Pneumatic control grinding edge set. according to material and condition of hem, set the interval meter and the grinding time at any moment. The whole set adopt electro motion movement horizontal, assort to the cardboard excursion in effect. |
Model |
N.C-80 |
Name |
CUT OFF |
|
|
|
Width 1800mm Cutting length 500—9999mm Order keeping 999orders Cutting precision ±1mm Max.design speed:100 m/min Max production speed 80 m/min With watch-window on two sides wallboard, easy for see in manufacturing and maintenance. Driving part adopts hermetic lubricate, make sure high precision, high stability. Adopts high precision and rigidity lapping gear, suit for high speed, oil felt lubrication prolong work-life. Ensure cutting blade accuracy meshing, carton sheets without raw edges. High precision cutting shaft and cutting seat, reliable and slinky. Special structure design in changing blade, easy and fast to change blade. Whole system design C.E standard strictly, pass industry computer test strictly, ensure high quality, long work life and stability. Driving part adopts AC servo drive, drive system made in Germany, high quality and swift. Use in frequency electric system, save electric and could overcome power unstable. The system had automatic check function, and could prevent equipment mangled by operate out of the rules or cursoriness operation. Computer could automatic adjust cutting acceleration according paperboard size and manufacture speed, automatic follow paperboard’s speed, ensure in-phase. Computer could storage 999 different cutting orders, and could in order or priority choose cutting order. Equip with touch screen display and SIEMENS PLC control system. straight knife, Cmputerized order change Servo control system (SIEMENS) inside of cabinet, to keeping the machine running fast and stable |
Model No. |
DMT |
Name |
stacker |
|
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Max. sheet length: 2800mm. Automatic stack and collect cardboard. With electromotion transmit horizontally. Vertical meet cardboard adopt wide conveyer belt to transmit. The sheets or height of cardboard will be moved out by switch control when reaching request. |
Contact:
Adress: Suadiye Cad. No: 20 41320 Sarımeşe / Kartepe / Kocaeli / TURKEY
Tel: +90 262 371 60 60 Fax: +90 262 371 50 35
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