WJ-1800-100-5 PLY SF280 Technic

WJ-1800-100-5 PLY SF280 Technic

NO

MACHINES LIST

QUANTITY

Remarks

1

Shaftless Mill Roll Stand ZJ-F

5 SETS

Including track and trolley for carry paper mill

2

Pre-heater (RG)

4 SETS

Ø600mm - 900mm (optional)

3

Fingerless Single Facer (SF-280)

2 SETS

Corrugating roller Dia.280mm,Press roller Dia.285mm. gimbal control. flute type according to client request

4

Overhead Bridge (DF)

1 SET

vacuum tension control

Electric paper way control

5

Triplex Preheater (RG)

1 SET

Ø600mm - 900mm (optional)

6

Glue Machine (GM-C)

1 SET

Glue roller embossed and chrome plated

7

Double Baker Facer (SM-C)

1 SET

Including quality cotton belt 1set

including drive roll stand

including 14pcs(14 x 600MM) heating plates-

8

Thin blade Slitter Scorer (ZQS)

1 SET

5 set slitter kinves and 8 set scorer wheel. moterized adjust knives. automatic grinding knives.

9

N.C-80 Duplex Cut-off

1 SET

Computerized order change. Straight knives

With full servo Computer system

10

Duplex Delivery stacker (DMT-120 )

1 SET

With electromotion transmit horizontally

11

ZJZ Glue Making Machine

1 SET

Gluing machine storage pot

Gluing machine transport pot

12

ZQ Internal Steam Pipe System

1 SET

Not include boiler and main steam pipe

 

GENERAL SPECIFICATION FOR MODEL:WJ1800-100-5

Max. paper width:

1700mm

Max. Width of corrugating roll

1850mm

Mechnical speed

100m/min

Economic speed

70-80m/min

(sqm/8h)

35000

Flute TYPE:

flute type according to client request

Steam consumption

3500kg/hour boiler

Working. pressure:

0.8—1.2MPa

Max. pressure

1.3Mpa

Power requested:

380V,50Hz,3-phase

Total power:

About 150kwa for general condition,

Machine size

65m x 4.5m x4.2m

Workshop size

70m x 11m x 5.0 m

 

Model

No.

ZJ-F

Name

Shaftless Mill Roll Stand

1. Max working width 1700mm

2. Min working width 750mm

3. Max paper mill Dia 1800mm

4.Max working pneumatic pressure: 0.6-0.9Mpa

5.Power requirements: 380V, 50Hz

6.Length of track for carry paper mill 4500mm

7.Clamping paper roll, moving right-left, arms up-down and paper roll rotation is motorized operated.

8.Support two paper rollers in the meantime, one is working, and another is for spare part.

9.Adopts "Spring clutch”.

10.Paper tension controlled by pneumatically operated disc brake, setting the tension easily.

Model

No.

Name

Fingerless Type Single Facer

Max. machine speed: 100m/min Economic speed 70m-80m/min Max. working width:1700mm

Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade

Diameter of corrugated roller 280mm Diameter of Press roller . 285mm.

Diameter of preheater roller 300mm Diameter of Glue roller 215mm Diameter of doctor roller 105mm

Corrugated rollers made of 52CrMo alloy steel, with heat treatment for hardness HRC58-60, surface plated with chrome treatment.

Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing.

Gimbal driver system. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance.

Gluing roller: surface is embossed with netting design and chrome plated.

Adjustment of upper corrugated roller, pressure roller and glue roller controlled by pneumatic system.With preheating and preconditioning rollers.


Gimbal driver system. Individual gear type drive box

Model

No.

Name

Pre-heater

Max. working width 1800mm Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade

Diameter of heating roller 600mm - 900mm Wrap angle adjust range 90—270 degree Wrap roller diameter 115mm

Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining.

Heating roller adopts professional manufacturer product, passed the nation pressure vessel text.

Heating roller and wrap roller adopts plating treatment.

Motorized wrap angle can be suit for different speed.,Exact preheating result can be adjusted, preheating area adjusted by electrical motor

Wrap roller: 2sets, one fix roller, and other one floating roller.

Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency.

Adopts special sealing method, follow firstly grade sealing method in China, passed the China sealing text, with certificate.

Model

No.

DF

Name

Overhead Bridge

Effective Width: 1800

To make sure the paperboards' feeding is steady, we install the draught fan and adjusting device for it.

Electrical correcting the paper's error.easy and convenient

It adopts two operate console and electrical control both on and under the deck, both sides to control.

It adopts synchronous motor driving, with high and low speed paper stacking set., to realize th e purpose of transmitting and restore the sing face corrugated cardboard.

vacuum tension control /Electric paper way control

Model

No.

GM-C

Name

Duplex Gluer

Machine

Max. machine speed 120m/min Economic speed 100m/min

Max. working width 1800mm

Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade

Diameter of glue roller 242mm Diameter fo preheater roller 300mm Diameter of doctor roller 125mm

Highprecisionengravedapplicatorrollensureuniformglueapplicationandlessglueconsumption

Pressing roller type with high manufacture efficiency, pneumatic control, easy and fast to operate.

Auto-circulatinggluefeedingsystemisappliedtoavoidgluedepositing

Drivingsourceisfromdoublefacer.

Theself-preheatingdevicespeedsupgluegellingandcreateastrongergluebond

Model No.

SM-S

Name

DOUBLE FACER

Max. machine speed:120m/min Economic speed :80m/min Max. working width:1800mm

Max working steam pressure: 1.0-1.3Mpa Steam temperature 160—210 centigrade

Width of heating palte :600mm Number of heating plate:14pcs Diameter of press roller :60mm Thickness of belt :10mm

made of steel plate, polish plate.

Steam pipe for heating plate, divided into 3 sectionsn respectively.

The heating temperature for each section can be controlled independently.

For adjusting the tension of upper cotton belt with: one set pneumatic adjusting device.and one set manual adjusting device; air cylinder:dia.160mmx250mm stroke.

For adjusting the tension of lower cotton belt with: one set manual adjusting device.

For guiding the upper cotton belt with: one set manual adjusting device.

DRIVE ROLL STAND 1 SET

Upper roller: dia.640mm wrapped by wear-resisting asbestos cloth.

Lower roller: dia.640mm wrapped by wear-resisting asbestos cloth. Cotton belt pinch roller: dia.320mm

One roller each for upper and lower, wrapped by wear-resisting asbestos cloth.

Dip-feed lubrication system for gear box.

COTTON BELT 1 SET Thickness 10mm Max. Working temperature 220 centigrade

Model

No.

ZQS

Name

Motorized thin blade machine

Width:1800mm Slitting mode 5 blade Dinting number 8 lines

Max. Slitting width 1800mm Min slitting: 140mm Assembly line speed 80-120m/min

High quality tungsten alloy steel blade. Sharp and long work life. Electric control all the blade

Ensuring synchronization running with the assembly line . To slitting carton side is tidy, straight, smooth and non-crushable.

The blades can be sharpened either manually or automatically. Each blade can be controlled individually.

Automatic anti-deviating,. the whole machine can be move left and right. to reduce much more waste products

Adopt electric control lift-down and correct error to change the height of paper cutting and indentation, and to fit for the height of paper feeding.

Adopts novelty thin edge high speed paper cutting, the incisions are level up and velvet.

Auto-grinding edge system can be realized in the process of production, non-stop machine grinding edge, Pneumatic control grinding edge set. according to material and condition of hem, set the interval meter and the grinding time at any moment.

The whole set adopt electro motion movement horizontal, assort to the cardboard excursion in effect.

Model

N.C-80

Name

CUT OFF

Width 1800mm Cutting length 500—9999mm Order keeping 999orders Cutting precision ±1mm

Max.design speed:100 m/min Max production speed 80 m/min

With watch-window on two sides wallboard, easy for see in manufacturing and maintenance.

Driving part adopts hermetic lubricate, make sure high precision, high stability.

Adopts high precision and rigidity lapping gear, suit for high speed, oil felt lubrication prolong work-life. Ensure cutting blade accuracy meshing, carton sheets without raw edges. High precision cutting shaft and cutting seat, reliable and slinky.

Special structure design in changing blade, easy and fast to change blade.

Whole system design C.E standard strictly, pass industry computer test strictly, ensure high quality, long work life and stability.

Driving part adopts AC servo drive, drive system made in Germany, high quality and swift. Use in frequency electric system, save electric and could overcome power unstable.

The system had automatic check function, and could prevent equipment mangled by operate out of the rules or cursoriness operation.

Computer could automatic adjust cutting acceleration according paperboard size and manufacture speed, automatic follow paperboard’s speed, ensure in-phase. Computer could storage 999 different cutting orders, and could in order or priority choose cutting order.

Equip with touch screen display and SIEMENS PLC control system.

straight knife, Cmputerized order change

Servo control system (SIEMENS) inside of cabinet, to keeping the machine running fast and stable

Model

No.

DMT

Name

stacker

Max. sheet length: 2800mm.

Automatic stack and collect cardboard.

With electromotion transmit horizontally.

Vertical meet cardboard adopt wide conveyer belt to transmit.

The sheets or height of cardboard will be moved out by switch control when reaching request.

 
Glue Making System
 
Specification
Horizontal mixer: 1set, 950L   Carrier pot: 1set, 350L    Glue making storage pot: 1set, 1000L
Single facer storage pot: 2sets (5layer production line)   Single facer transport glue pot:  2sets (5layer production line)
Gluing machine storage pot: 1set     Gluing machine transport pot: 1set 
Machine Introduction
1.Supply starch adhesive for single facer machines and gluing machine. Automatic recycle type.
2.Horizontal mixer could confects the main glue and carrier glue and then mix them enough with large volume.
3.Glue pump transport the glue from glue making storage pot, supply enough glue for each single facer and gluing machine.
4.The storage pot and supply pot all equipped with mixing device, preventing glue from depositing.
5.Glue making part include Carrier pot, main pot, storage pot, supply pump and return pump 
6.   Adopts automatic recycle supply glue, surplus glue return to the glue pot, automatic glue level control, the return pumped to the storage pot with self-pump, do automatic self-circle, avoiding glue gelling and solidifying in the glue pan.
7.   After finish manufacture, surplus glue returns to glue pot for next time to use.
8.   Manufacturer supply gluing making method.
Internal Electric System
Specification:
Working power: 380V, 50Hz, 300A    Control power: 220V, 50Hz, 30A
Could according to buyer’s local to adjust, adopts local electric standard products.
System Introduction: 
1. Main control part included single facer machines, double facer, thin blade slitter scorer, NC cutoff; make whole production line coordination control
2. Pneumatic control and electric control composed ensure whole line control’s technical advancement. 
3. Each machine group all had independent control and coordination control two system, could meet different requirements in separately operate or combine operate. Easy for operate.
4. Production line equipped with alarm system, coordinate the work between the operators.
5. Each machine all could show other separately machine’s working speed.
Pneumatic System
Specification: 
Work pressure: 0.8-1.0MPa  Temperature requirements: -5----50 centigrade
Compress air output consumption: 0.9/m     Gas storage volume: 1.5m3     Electric requirements: 380V, 50Hz
System Introduction
1.Centralized air supplying with air compressing station.
2.Compressed air filtered at the inlet is clean and stable.
3.Individual control of each unit independently of each other
4.Adjustable pressure with pressure meter for each unit
5.Accessorial copper pipes and PV pipes are wearable.
6.Re-filtered and lubricated with oil mist prior to entering each machine
7.Integrated pneumatic and electric control system with one operation panel, featuring easy and convenient remote operation. 
Internal Steam System (inner pipe)
Specification: 
Boiler: 4ton (boiler and main steam pipe from boiler to workshop by user)     Boiler Maxpressure: 1.3Mpa
Working presure: 1.0—1.1 Mpa    Pipeline inner temperature: 160-210 centigrade
Each pipe enter and exit diameter: 48mm, 32mm
System Introduction
1. Supply heating source for whole production line, ensure temperature and pressure stable.
2. Each machine group supply steam separately independent, easy to adjust and save energy.
3. Adjusted the pressure to control work temperature, with meter to watch details.
4. Each drain unit with emptying device, make the cool after finish manufacture.
5. Each pipe adopts seamless steal pipe, ensure safety in manufacturing.
6. Each pipe surface lacquering anti-rust paint and aluminum powder, do stain proofing treatment. 
Main bearing use famous brand Wafangdian 
Electric parts use famous brand  Siemens.
Pneumatic components use Airtac, Taiwan.
 
 
 

Contact:

Adress: Suadiye Cad. No: 20 41320 Sarımeşe / Kartepe / Kocaeli / TURKEY

info@cardboardboxmachines.com

Tel: +90 262 371 60 60   Fax: +90 262 371 50 35

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