HY-A Series Machine
Feeder Part
1. Lead edge feeder system
Adopting advanced lead edge feeding system, with stable high speed, easy operation and high accuracy.
(centrifugal fan (7.5KW), variable frequency drive control for vacuum blower fan for increases and decreased vacuum suction to match different sizes of paperboard。
Left and right baffle is electrically adjusted driven by the screw. Right bar have the function of pneumatic slapping.
Front baffle can be adjusted by tool, with scale on it, easily understood
Has interval paper feeding device. (continuous or interval feeding is optional). Convenient for larger sized cardboard printing
7 inch color touch screen,pre-set 200 group orders, order inquiries, zero-order input, synchronous zero, the automatic / manual adjustment of phase, management of the parameters , up and down the plate, auto/semi-auto inking, automatic display of production and speed, and setting of the quantities.
Interlocking switch with slotting unit, realize the Scram , stop feeding or Re-feeding, Forward and reverse Jog . More humanity
Back -paper holder frame with electrically adjust which was controlled by the compressed air-motor, convenient and swift.
Equipped with brush device to sufficiently eliminate dust and scraps as well as foreign substances on the printing surface and to improve printing quality.
2. Feeding roller
O.D. :140mm,The upper feeding roller applies Cylinder Pressure Relief Device, object to balance alignment , Wear-resistant rubber elastic buffer, smooth feeding , reliable and accuracy, will not damage the paper when feeding gap is small.
O.D. :140mm ,The lower feeding roller is embossing and chrome plated and subject to balance alignment.
Interval of the feeding roller is adjusted by high precise worm box with a range of 0-11mm. With 3 disk handle seat, convenient and swift.
3. Machine leave-joint
Separation by electricity and pneumatic locking up , electrical adjusting by dialing, working with alarm bell to ensure the security of operators.
Applies the protection equipment of starting motor.
Applies the pneumatic locking device ensuring Hard lock . Equipped with force limitator on drive axle to protect machine
Ground Locking device ensures stable and fast running
Self-locking device . When working , the machine be locked up otherwise It can not start at the beginning . Enhance the security in working time.
Printing Unit
1. Printing roller
O.D. :420mm With plate
With super quality steel plate object to balance alignment and chrome plated . stable operation and high speed.
Zero line was equipped on surface of roller, convenient for hanging plate.
Ratchet coil axis with locking up device. Plate changing easily
Foot switch control the clockwise and counter-clockwise. Fast to fixing and taking down the plate
Roller transverse adopt manual control and transverse adjust distance is 20MM.It can should auto refer middle.
2. Press Printing roller
O.D. : 154.5mm, Utilizing precision machined high-quality seamless steel pipe, dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome.
The impression gap adopt the snail wheel type readjustment device , spanner adjustment , dial scale display with a range of 0----11mm
3. Anilox roller
Utilizing precision machined high-quality seamless steel pipe, with dynamic balancing adjustment. The surface is ground. And electro-plated with hard chrome。
O.D. : 215mm,The number of meshes is available between 180-250 lines/inch upon customer’s selection.
Pneumatic riffled roller automatic raising/lowering device and freely rotating device. While feeding paper the riffled roller will be lowered to engage with the printing plate, and will be raised and disengaged from the printing plate so as to protect it when paper feeding stops. While it is not printing the roller will be freely rotated automatically to prevent the ink from solidifying.
4. Rubber roller
The surface of the pipe is wrapped with high quality and wear-resisting rubber to achieve a longer service life。O.D. : 202mm。have good ink transfer effect.
automatic free-rotating device to prevent the ink from solidifying.
Gap is adjusted by high precise worm box with a range of 0-11mm. With 3 disk handle seat, convenient and swift.
5. Paper feeding roller
The upper roller : O.D. 85mm seamless steel pipe with 4 feeding rings . dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
The lower roller: O.D.140mm Utilizing precision machined high-quality seamless steel pipe, dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
Feed roller gear can be adjusted without backlash mechanism.
The adjustment does not affect the gear meshing to ensure transmission accuracy
Interval of the feeding roller is adjusted by high precise worm box with a range of 0-11mm. spanner adjustment, dial scale display With 3 disk handle seat, convenient and swift. and self locks up.
6. Ink circulating system
Pneumatic diaphragm pump features simple operation, convenient maintenance, and stable ink feeding
Automatic circulated cleaning and automatic ink applying, The filtering screen can filter all foreign materials to ensure the printing quality.
7. Phase adjustment device
Designed with planetary gearing structure
Printing phase applies PLC and touching screen control and electric digital adjusting with 3600 (in both running and stop statuses).
Automatic reset system after cleaning printing plate
Printing phase fixing device and Equipped with auto braking device
with braking mechanism to lock rotation of press plate roll and maintain the fixing point of original gears when the printing machine breaks away
8. Auto-zero device
(auto-zero device ensuring uniform adjusted of the machine and decrease waste by using 1 cardboard for test.
Slotting Unit
1. Control system
Axial and vertical movement of the knife seat and height of the carton are controlled and adjusted by electric numerical
Interval of the roller is adjusted by high precise worm box with a range of 0-11mm. spanner adjustment, dial scale display With 3 disk handle seat, convenient and swift.
Equipped with emergency stop devices to ensure safety
2. Slotting phase and height of the box adjust
Designed with planetary gearing structure
Slotting phase applies PLC and touching screen control and electric digital adjusting with 3600 (in both running and stop statuses).
Phase-zero device
Single axle and double knife slotted , height adjusting applies electrical adjusted by inner gear structure so that lubricating oil is not easy to pollution carton. anti-collision protection to adjust the height of the carton which can protect the machine
3. Pre-press wheel
The upper Axis : O.D. 85mm with 4 pressing wheel
synchronous control of axial moving of pre-press wheel and slotting plate.
Can be effective in preventing the phenomenon of broken of cardboard.
4. Pressing line wheel
High-intensity scoring axle ¢ 110mm, surface with grinding and hard chrome plated.
The up pressing roller with appearance of polyurethane will not damage cardboard. And the upper and lower pressing wheel is removable.
Axial synchronous adjusted of the pressing wheel and slotting plate.
5. Slotting seat
7mm alloy steel scoring knives with indent heat treatment to enable grinding teeth sharp edge and high precision
Shaft diameter : 155 mm ,seamless steel pipe with twice grinding and chrome plated . Highly rigid shaft ,hard-wearing, stably moving.
Each slotting plate has a separate driving motor for axis movement.
Unique chip-type cleaner device for paper scraps , convenient operation.
Diecutter Unit
1. Rubber cushion from Taiwan with convenient installation and long lifespan.
2. Rubber cushion roller cutting and repair mechanism. The rubber dressing can be used repeatedly which can save the using cost greatly
3. A speed difference off setting device is adopted that can automatically adjust the rotation speed of the rubber roller so that the die cutting carton has exactly the same shape as the die shape
4. Axially conjunct moving of the cam type soft roller is 40mm, uniform wear and tear , raise the occupation of the gum cover, save the cost.
5. The adjust of pressure is adjusted by high precise worm box, With 3 disk handle seat, convenient and swift
6. Designed with planetary gearing structure
7. Die cutting phase applies PLC and touching screen control and electric digital adjustment with 3600( both running and stop)
8. paper feeder roller
The upper roller : O.D. 85mm seamless steel pipe with 4 feeding rings . dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
The lower roller: O.D.140mm Utilizing precision machined high-quality seamless steel pipe, dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
Feed roller gear can be adjusted without backlash mechanism.
The adjustment does not affect the gear meshing to ensure transmission accuracy
Interval of the feeding roller is adjusted by high precise worm box with a range of 0-11mm. spanner adjustment, dial scale display With 3 disk handle seat, convenient and swift.
Stacker Unit
1. Connection arm operation with automatically
2. The driving belt of connection arm can adjust the elasticity alone and choose the number of connection arm at will.
3. Pile up to 1600mm.
4. Platform elevator with brake control device to keep stable position anti-slipping.
5. A pneumatic controlled-plate will be pop-up to hold the coming substrate, when a presetting height reaches.
6. Anti-slipping belt used in the transport bed.
Main technological parameter(the size of the machine can be designed based on clients requirement)
parameter |
unit |
|
Max speed |
Pcs /min |
150 |
Economic speed |
Pcs /min |
0-130 |
Topping precision
|
mm |
±0.30 |
Standard plate thickness |
mm |
7.2 |
Cardboard thickness |
mm |
2-11 |
Min. slotting interval |
mm |
275x100x275x100 |
Max. slotting depth |
mm |
acc. BSY Models. |
Slotter Parameters | |||
Model | Min. | Maks. | Skipfeed |
BSY-295 | 280x600 | 920xMachine Width | 1100xMachine Width |
BSY-340 | 280x600 | 1050xMachine Width | 1300xMachine Width |
BSY-420 | 350x700 | 1300xMachine Width | 1500xMachine Width |
BSY-480 | 400x700 | 1450xMachine Width | 1800xMachine Width |
BSY-530 | 420x700 | 1650xMachine Width | 1900xMachine Width |
BSY-610 | 450x720 | 1900xMachine Width | 2100xMachine Width |
NAME | BRAND | BRAND | PLACE OF ORIGIN | NOTE | ||
INVERTER | LG | KOREA | ||||
ANILOX ROLLER | HAILI | ¢215 x2420 | JIANGSU | |||
RUBBER ROLLER | YINXING | ¢202x2420 | JIZHOU | |||
MAIN MOTOR | ENERGETIC | Y200L-4-30KW | HENGSHUI | |||
DUST REMOVE FAN | YINGFA | 9-19-4.5A-4.0KW | SHANGHAI | |||
INKING MOTOR | PAIQI | GH-28-400W-30 | SHANGHAI | STRANDARD | ||
MACHINE WALK MOTOR | PAIQI | GH-40-1500W-120 | SHANGHAI | LESSEN FRAME MODEL | ||
ELECTRIC PHASE MOTOR | PAIQI | NMRV050-400W-30 | SHANGHAI | WITH BRAKE | ||
BOX HEIGHT MOTOR | PAIQI | NMRV040-400W-15 | SHANGHAI | WITH BRAKE | ||
WASTE REMOVE MOTOR | PAIQI | NMRV050-400W-60 | SHANGHAI | |||
DIE CUT RUBBER | MAXRUL | TAIWAN | ||||
PNEUMATIC COMPONENT | TAINISEN | ZHEJIANG | ||||
INK DETECTOR | CATO | FR11 | SHANGHAI | |||
INK PUMP | DINGLI | FUJIAN | ||||
BEARING | NGK / SKF | |||||
DRIVE GEAR | 20CRMNTI | TIANJIN | GEAR GRINDING | |||
FREQUENCY CHANGER | PUCHUAN | DALIAN | ||||
PLC | DELTA / SIEMENS | DELTA | ||||
CONTACTOR | SCHNEIDER | FRANCE | ||||
HEAT PROTECTOR | SIEMENS | GERMANY | ||||
AUXILIARY RELAY | CHINT | ZHEJIANG | ||||
EMERGENCY STOP | SCHNEIDER | FRANCE | ||||
BUTTONS | SCHNEIDER | FRANCE | ||||
Contact:
Adress: Suadiye Cad. No: 20 41320 Sarımeşe / Kartepe / Kocaeli / TURKEY
Tel: +90 262 371 60 60 Fax: +90 262 371 50 35
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