HY-A Series Machine

HY-A Series Machine

Feeder Part 

1. Lead edge feeder system

Adopting advanced lead edge feeding system, with stable high speed, easy operation and high accuracy.
(centrifugal fan (7.5KW), variable frequency drive control for vacuum blower fan for increases and decreased vacuum suction to match different sizes of paperboard。
Left and right baffle is electrically adjusted driven by the screw. Right bar have the function of pneumatic slapping. 
Front baffle can be adjusted by tool, with scale on it, easily understood
Has interval paper feeding device. (continuous or interval feeding is optional). Convenient for larger sized cardboard printing
7 inch color touch screen,pre-set 200 group orders, order inquiries, zero-order input, synchronous zero, the automatic / manual adjustment of phase, management of the parameters , up and down the plate, auto/semi-auto inking, automatic display of production and speed, and setting of the quantities.
Interlocking switch with slotting unit, realize the Scram , stop feeding or Re-feeding, Forward and reverse Jog . More humanity
Back -paper holder frame with electrically adjust which was controlled by the compressed air-motor, convenient and swift.
Equipped with brush device to sufficiently eliminate dust and scraps as well as foreign substances on the printing surface and to improve printing quality.

2. Feeding roller

O.D. :140mm,The upper feeding roller applies Cylinder Pressure Relief Device, object to balance alignment , Wear-resistant rubber elastic buffer, smooth feeding , reliable and accuracy, will not damage the paper when feeding gap is small.
O.D. :140mm ,The lower feeding roller is embossing and chrome plated and subject to balance alignment.
Interval of the feeding roller is adjusted by high precise worm box with a range of 0-11mm. With 3 disk handle seat, convenient and swift.

3. Machine leave-joint

Separation by electricity and pneumatic locking up , electrical adjusting by dialing, working with alarm bell to ensure the security of operators. 
Applies the protection equipment of starting motor.
Applies the pneumatic locking device ensuring Hard lock . Equipped with force limitator on drive axle to protect machine
Ground Locking device ensures stable and fast running
Self-locking device . When working , the machine be locked up otherwise It can not start at the beginning . Enhance the security in working time.
 
  
 
Printing Unit
 
1. Printing roller

O.D. :420mm With plate
With super quality steel plate object to balance alignment and chrome plated . stable operation and high speed.
Zero line was equipped on surface of roller, convenient for hanging plate.
Ratchet coil axis with locking up device. Plate changing easily
Foot switch control the clockwise and counter-clockwise. Fast to fixing and taking down the plate
Roller transverse adopt manual control and transverse adjust distance is 20MM.It can should auto refer middle.

2. Press Printing roller

O.D. : 154.5mm, Utilizing precision machined high-quality seamless steel pipe, dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome.
The impression gap adopt the snail wheel type readjustment device , spanner adjustment , dial scale display with a range of 0----11mm

3. Anilox roller

Utilizing precision machined high-quality seamless steel pipe, with dynamic balancing adjustment. The surface is ground. And electro-plated with hard chrome。
O.D. : 215mm,The number of meshes is available between 180-250 lines/inch upon customer’s selection.
Pneumatic riffled roller automatic raising/lowering device and freely rotating device. While feeding paper the riffled roller will be lowered to engage with the printing plate, and will be raised and disengaged from the printing plate so as to protect it when paper feeding stops. While it is not printing the roller will be freely rotated automatically to prevent the ink from solidifying.

4. Rubber roller

The surface of the pipe is wrapped with high quality and wear-resisting rubber to achieve a longer service life。O.D. : 202mm。have good ink transfer effect.
automatic free-rotating device to prevent the ink from solidifying.
Gap is adjusted by high precise worm box with a range of 0-11mm. With 3 disk handle seat, convenient and swift.

5. Paper feeding roller

The upper roller : O.D. 85mm seamless steel pipe with 4 feeding rings . dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
The lower roller: O.D.140mm Utilizing precision machined high-quality seamless steel pipe, dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
Feed roller gear can be adjusted without backlash mechanism. 
The adjustment does not affect the gear meshing to ensure transmission accuracy
Interval of the feeding roller is adjusted by high precise worm box with a range of 0-11mm. spanner adjustment, dial scale display  With 3 disk handle seat, convenient and swift. and self locks up.

6. Ink circulating system

Pneumatic diaphragm pump features simple operation, convenient maintenance, and stable ink feeding
Automatic circulated cleaning and automatic ink applying, The filtering screen can filter all foreign materials to ensure the printing quality.

7. Phase adjustment device

Designed with planetary gearing structure
Printing phase applies PLC and touching screen control and electric digital adjusting with 3600 (in both running and stop statuses).
Automatic reset system after cleaning printing plate
Printing phase fixing device and Equipped with auto braking device 
with braking mechanism to lock rotation of press plate roll and maintain the fixing point of original gears when the printing machine breaks away

8. Auto-zero device

(auto-zero device ensuring uniform adjusted of the machine and decrease waste by using 1 cardboard for test.
 
  
 
Slotting Unit
 
1. Control system

Axial and vertical movement of the knife seat and height of the carton are controlled and adjusted by electric numerical
Interval of the roller is adjusted by high precise worm box with a range of 0-11mm. spanner adjustment, dial scale display  With 3 disk handle seat, convenient and swift. 
Equipped with emergency stop devices to ensure safety 

2. Slotting phase and height of the box adjust
Designed with planetary gearing structure
Slotting phase applies PLC and touching screen control and electric digital adjusting with 3600 (in both running and stop statuses).
Phase-zero device
Single axle and double knife slotted , height adjusting applies electrical adjusted by inner gear structure so that lubricating oil is not easy to pollution carton. anti-collision protection to adjust the height of the carton which can protect the machine

3. Pre-press wheel

The upper Axis : O.D. 85mm with 4 pressing wheel
synchronous control of axial moving of pre-press wheel and slotting plate. 
Can be effective in preventing the phenomenon of broken of cardboard.

4. Pressing line wheel

High-intensity scoring axle ¢ 110mm, surface with grinding and hard chrome plated.
The up pressing roller with appearance of polyurethane will not damage cardboard. And the upper and lower pressing wheel is removable.
Axial synchronous adjusted of the pressing wheel and slotting plate.

5. Slotting seat

7mm alloy steel scoring knives with indent heat treatment to enable grinding teeth sharp edge and high precision
Shaft diameter : 155 mm ,seamless steel pipe with twice grinding and chrome plated . Highly rigid shaft ,hard-wearing, stably moving.
Each slotting plate has a separate driving motor for axis movement.
Unique chip-type cleaner device for paper scraps ,  convenient operation.
 
  
 
Diecutter Unit
 
1. Rubber cushion from Taiwan with convenient installation and long lifespan.

2. Rubber cushion roller cutting and repair mechanism. The rubber dressing can be used repeatedly which can save the using cost greatly

3. A speed difference off setting device is adopted that can automatically adjust the rotation speed of the rubber roller so that the die cutting carton has exactly the same shape as the die shape

4. Axially conjunct moving of the cam type soft roller is 40mm, uniform wear and tear , raise the occupation of the gum cover, save the cost.

5. The adjust of pressure is adjusted by high precise worm box, With 3 disk handle seat, convenient and swift

6. Designed with planetary gearing structure

7. Die cutting phase applies PLC and touching screen control and electric digital adjustment with 3600( both running and stop)

8. paper feeder roller

The upper roller : O.D. 85mm seamless steel pipe with 4 feeding rings . dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
The lower roller: O.D.140mm Utilizing precision machined high-quality seamless steel pipe, dynamic balancing adjusted with stable operation. The surface is ground and electro-plated with hard chrome
Feed roller gear can be adjusted without backlash mechanism. 
The adjustment does not affect the gear meshing to ensure transmission accuracy
Interval of the feeding roller is adjusted by high precise worm box with a range of 0-11mm. spanner adjustment, dial scale display  With 3 disk handle seat, convenient and swift.
 
  
 
Stacker Unit
 
1. Connection arm operation with automatically

2. The driving belt of connection arm can adjust the elasticity alone and choose the number of connection arm at will.

3. Pile up to 1600mm.

4. Platform elevator with brake control device to keep stable position anti-slipping.

5. A pneumatic controlled-plate will be pop-up to hold the coming substrate, when a presetting height reaches.

6. Anti-slipping belt used in the transport bed.
 
 

Main technological parameter(the size of the machine can be designed based on clients requirement)

parameter

unit

Max speed

Pcs /min

150

Economic speed

Pcs /min

0-130

Topping precision

mm

±0.30

Standard plate thickness

mm

7.2

Cardboard thickness

mm

2-11

Min. slotting interval

mm

275x100x275x100

Max. slotting depth

mm

acc. BSY Models.

 
Slotter Parameters
Model Min. Maks. Skipfeed
BSY-295 280x600   920xMachine Width 1100xMachine Width
BSY-340 280x600 1050xMachine Width 1300xMachine Width
BSY-420 350x700 1300xMachine Width 1500xMachine Width
BSY-480 400x700 1450xMachine Width 1800xMachine Width
BSY-530 420x700 1650xMachine Width 1900xMachine Width
BSY-610 450x720 1900xMachine Width 2100xMachine Width

 
NAME BRAND BRAND PLACE OF ORIGIN NOTE
INVERTER LG   KOREA  
ANILOX ROLLER HAILI 215 x2420 JIANGSU  
RUBBER ROLLER YINXING 202x2420 JIZHOU  
MAIN MOTOR ENERGETIC Y200L-4-30KW HENGSHUI  
DUST REMOVE FAN YINGFA 9-19-4.5A-4.0KW SHANGHAI  
INKING MOTOR PAIQI GH-28-400W-30 SHANGHAI STRANDARD
MACHINE WALK MOTOR PAIQI GH-40-1500W-120 SHANGHAI LESSEN FRAME MODEL
ELECTRIC PHASE MOTOR PAIQI NMRV050-400W-30 SHANGHAI WITH BRAKE
BOX HEIGHT MOTOR PAIQI NMRV040-400W-15 SHANGHAI WITH BRAKE
WASTE REMOVE MOTOR PAIQI NMRV050-400W-60 SHANGHAI  
DIE CUT RUBBER MAXRUL   TAIWAN  
PNEUMATIC COMPONENT TAINISEN   ZHEJIANG  
INK DETECTOR CATO FR11 SHANGHAI  
INK PUMP DINGLI   FUJIAN  
BEARING   NGK / SKF    
DRIVE GEAR   20CRMNTI TIANJIN GEAR GRINDING
FREQUENCY CHANGER PUCHUAN   DALIAN  
PLC DELTA / SIEMENS   DELTA  
CONTACTOR SCHNEIDER   FRANCE  
HEAT PROTECTOR SIEMENS   GERMANY  
AUXILIARY RELAY CHINT   ZHEJIANG  
EMERGENCY STOP SCHNEIDER   FRANCE  
BUTTONS SCHNEIDER   FRANCE  
 

Contact:

Adress: Suadiye Cad. No: 20 41320 Sarımeşe / Kartepe / Kocaeli / TURKEY

info@cardboardboxmachines.com

Tel: +90 262 371 60 60   Fax: +90 262 371 50 35

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